Power Custom Parts

 

edleft.jpg (2193 bytes)Just a note that both Brownells and Midway USA recently added the Power Custom line to  their catalog. Power Custom offers parts for a variety of firearms, however specifically  related to this week’s topic, they produce improved components for the Ruger single  action; hammer, trigger, springs, custom pawl that allows 2 way cylinder rotation when  loading. There is also a trigger job kit that include all components necessary to bring  trigger pressure into the 2.5 – 3 lb. pull range.

Ruger Bisley – Trigger  Improvements part III and conclusion

I had a one hour window of opportunity and I  attempted to finish the Bisley. The parts rework had been completed, so I thought I had  plenty of time to reassemble the Ruger, photograph the process and, if necessary, do any  last minute tweaking with springs. Bad decision. The work room was a mess, everything  pulled to the middle of the floor to make room for dry wall work and painting, so every  time I needed a tool, it was buried under a tarp someplace and I had to go scrounge around  to find it.

wpe5A.jpg (4844 bytes)I started off with parts cleaned and oiled as  appropriate. I worked on top of a clean sheet of white paper so it would be easy to see  small parts, particularly tiny springs that tend to fall out when least expected.

As you can see, in total there are not a lot  of parts in a single action revolver. If you’ve been able to work your way through the  process once or twice, the Ruger documentation is easy to follow, but I think that’s  suppose to work the other way around.

wpe55.jpg (9402 bytes)Assembly began with putting together one of the  subassemblies, the hammer and the small hammer plunger and spring.

The spring is dropped into the recess in the  hammer, the plunger is placed in the recess, leading with the notched end, then the  plunger is depressed until the notch clears the pin hole in the side of the hammer. The  pin is then driven through the hammer where it retains the plunger under spring pressure.

wpe5C.jpg (5349 bytes)The boss on the pawl slips into the hole  adjacent to the hammer’s full cock notch, and the transfer bar is similarly attached to  the upper opening in   the trigger. At this point, nothing actually holds these  assemblies together, but they need to be in this configuration to assemble them into the  cylinder frame.

The next few steps entail fitting parts  through the bottom of the cylinder frame. The frame can be flipped over and rested on the  gun’s sights while this work is being performed. If there is any heavy duty cleaning to do  on the frame, this the time to do it. There are a lot of places for gunk to accumulate and  no easy way to get to these areas without tear down.

wpe5D.jpg (3893 bytes)wpe5A.jpg (4035 bytes)The hammer and trigger have to be  somewhat  sandwiched together and lowered into the frame simultaneously – more  difficult to say than do. There are obvious channels and openings for each part to slide  into so they will either fit correctly, or not fit at all.

The Hammer pivot pin (1) is slipped through  the frame (2) and passes through the hammer (3). It will slip out very easily until the  grip frame screws are installed later on in the process. A couple of other parts need to  be installed before the trigger can be pinned into place.

wpe60.jpg (13819 bytes)1 & 2, the trigger and transfer bar, are  dropped into the slot in the cylinder frame. The boss on 3, slips into 4 (cylinder latch  into the gate detent spring), and both are dropped into their respective slots in the  cylinder frame.

The gate detent spring’s open end is  compressed, and the trigger pivot (5) passes through the frame, over the spring, through  the trigger, and into the other side of the frame. I know it looks like a blob, but these  parts actually go together easily and fit into enough frame slots that it would be almost  impossible to install them incorrectly.

wpe5B.jpg (10018 bytes)

In preparation of the grip frame  installation and final assembly, the base pin assembly (1) is installed to prevent the  transfer bar from hitting the firing pin while working the assembly, the pawl spring and  plunger (2) are installed in the cylinder frame, and the cylinder latch spring and plunger  (3) are installed in the grip frame.

wpe63.jpg (5884 bytes)The grip frame will slide into place, with all  parts correctly positioned, as long as the trigger spring is unloaded by slipping the  spring hooks off of the cross pin in the grip frame. If you attempt to install the grip  frame without completing this step, you will continue to try, until you finally give up  and perform this step correctly.

The trigger spring rests on top of the tab  projecting from the rear of the trigger. It’s function is to keep the trigger loaded in  the forward position.

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The mainspring is placed in position in the  grip frame, but the pin that is holding the spring’s tension is left in place until the  grip frame in completely secured to the cylinder frame. As the grip and cylinder frame are  fit together, the hammer is rotated back until the end of the hammer strut (the part that  the mainspring is wrapped around) fits into the slot in the hammer.

The final movement in assembling these parts  requires a little extra care. It’s easy to collapse or pinch the small plunger springs  between the frames as the larger parts are screwed together. All five fasteners were  started, then progressively tightened. Each of the three lower grip frame screws are  unique and must go to the correct location. As an example, the right rear screw is  extended and serves a second purpose of retaining the hammer pivot.

wpe68.jpg (10859 bytes)One the grip frame is in place and secured, the  hammer is moved to the full cock position, compressing the mainspring, and allowing the  pin that has been retaining the hammer strut to be removed.

The trigger spring is then hooked at    the cross pin in the upper part of the grip frame and the hammer can be lowered.

When I got to this point, I was out of time  and rushing to get everything wrapped up. I should have stopped.

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I had grabbed the wrong driver and chewed up  one of the grip frame screws. I tend to get a little crazy about damaged hardware and  hacked up parts. This was one of those deals that unfolds in slow motion, cranking away on  an incorrect size screw driver until the screw head just gives way, along with the finish,  leaving you wishing you could take back the last 30 seconds.

I continued on and wrapped everything up,  stuck a trigger scale in place and….4 lbs., heavier than the original factory pull.  Maybe a little cleaner on release, but something was wrong. So here I was, out of time,  feeling really guilty about some poor workmanship, and now I knew it was time to take a  break.

I waited a full day before returning to the  project. I ordered a set of replacement grip frame screws (actually 2 each), and I ordered  a replacement hammer and trigger, just in case. Then I slowly disassembled the Ruger,  looking for improper points of contact, incorrectly assembled parts, anything that might  be out of the ordinary and could be contributing to the problem. I actually found two  problems.

The first was a dry contact surface. Not  sure how I missed it, but the surface contact at the full cock notch and trigger sear was  dry. The second problem was a small burr to the side of the 45 º clearance cut I made on  the leading edge of the sear that seems to come in contact with the rough interior of the  cylinder frame on the trigger return. I cleaned up the part, lubed the trigger / hammer  assembly, reassembled the gun…3.5 lb. trigger pull and smooth.

wpe69.jpg (4671 bytes)I thought I might have to try a lighter trigger  spring, but I was committed to not changing to a lighter mainspring. There is a pretty  obvious difference between the factory trigger spring (1) and the Wolff spring (2), with  the Wolff spring providing a 30% reduction in rate.

The spring retaining pin popped out with a  small punch, and the replacement spring was a drop in.

wpe6B.jpg (7408 bytes)The trigger pull settled in at slightly less  than 3 lbs., with no creep or rough spots. Cocking the hammer and pulling the trigger felt  a lot more precise. The most important achievement is clearly illustrated by this picture,  one complete gun and no “extra” or left over parts.

I think the improved trigger pull and feel  made a big difference in the way the gun shoots. The Bisley use to point like a club, and  the original long rough trigger pull didn’t help to reduce that impression. With the  cleaned up trigger, the target group size remained essentially the same, but the gun was  easier to shoot, and getting on target and firing was a much faster process.

I’m really glad I took on this project.  I learned a lot about the Ruger and the way it works and the gun worked better at the end  of the project then in the beginning. I didn’t have to send the gun anywhere, so I didn’t  have to incur the cost of shipping and insurance, or wonder if the gun would disappear in  transit and end up on an anti-gun TV show, or  the subject of a Congressional  hearing. Probably of greater importance, I didn’t have to settle for someone else’s  opinion of a correct trigger pull and feel. I was able to work on it until I liked it, and  I had the control to alter the outcome.

The Wolff parts were inexpensive and offered  a good range of components for tuning, same as they have been in use in my auto pistols.  Ruger parts, purchased through Brownells, were  inexpensive and readily available. Most piece parts, these days, seem excessively  expensive and not always easy to locate. I have a few other parts to change on the Ruger  and I’m looking forward to the tasks. When I’m all done hammering away, I’ll treat it to a  new finish and some items to improve it’s appearance.

While I generally believe jigs and fixtures  should be used to control critical work, I believe the Wilson fixtures were did not make a  significant contribution to the quality of the work, or make the combined tasks any  easier. Slots were cut incorrectly, pins were oversized, blocks were improperly relieved  to the point they could not be used as received with production Ruger parts. I thought the  fixtures should have been surface hardened, at least harder than the parts being reworked.  Setting those issues aside, they just seemed to be of less than optimal design.

There was nothing in the hammer fixture to  guide a parallel cut with the stones. There was nothing that set a cut depth for the full  cock notch step. There was nothing that controlled the angle of the notch when cut with a  triangular stone. Actually, I could have done just as much in locating and controlling the  rework with a simple bench vice. The trigger fixture wasn’t better, with no way of  limiting the sear surface cut, or to control the angle cut at the front of the sear. There  was nothing to guide the stone to remain perpendicular to the trigger when working on the  sear.

The sear block for checking trigger/hammer  engagement was okay, but nothing would replace the actual firearm for checking alignment  and contact. Knowing what I know now, I would be a lot more careful in the selection of a  set of fixtures, and they would have to do a lot more than just hold the part in a  vertical position. In this case, I think real documentation covering dimensions and  desired finish could have replaced the need to use these fixtures, and I could have saved  a substantial amount of money.

The Bisley is going back in the box for now,  and we’ll see if we can’t change up to something a little different.

Thanks,
Joe

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