Ruger's Dark Series Model 1895 Part II

Handloads, horseshoes and the 45-70 Short

11/19/2023 – Seems like it takes longer, each year, to change over from landscaping to snow removal. Since both coop space in the garage, the lawn shed is the buffer for rotation. Now I just resign myself to pulling everything out that needs to be and replacing it with not for the season.

The Skippy change over is easy; pull the loader and attaching the snow blower. The backhoe stays on this year for ballast. A bright yellow/white rotating strobe sits on the ROP. Too easy to get swatted in the dark by neighbors heading to, or coming home, from work.

The small equipment is more time consuming with oil changes, air filters, spark plugs, general nuts and bolts check. But all set now, so let it snow, let it snow, lets it… Where is the humor in all of that? There is none, but I can offer some irony.

I never liked Buffy Sainte-Marie, a dislike developed in the 60s, based on her exaggerated vibrato. So the other day, I heard her rendition of “Helpless” and I found it to be incredible… haunting, spiritual… Pretty OK. On the same day, I learned Buffy Sainte-Marie was a member of the Elizabeth Warren Native American tribe, born in Massachusetts to parents of Western European descent. I am not sure the latter matters, as the song is a solid tribute to what she always claimed to be.

Settling in with the Dark Series Model 1895

More time shooting the Dark Series Marlin Model 1895 proved worthwhile. A change to brush guarded red dot sight, as opposed to a scope, was a good Maine woods accommodation. The red dot is faster on target and tracking moving targets, and shooting with both eyes provides broader awareness of surroundings.

Shooting a lot of rounds within a compressed time frame, and suppressed, proved the aluminum handguard to be an asset. It reduced weight forward of the trigger, and the well vented aluminum dissipates barrel heat fast enough to protect hands. Actually, with temperatures dropping below 30°F, the handguard became a very nice hand warmer.

The Torx head screws, replacing all of the early cross slot screws, are a nice touch. They provide a better driver grip, and eliminates screw driver scratches and chewed up cross slot screw heads. It is also a good modern machine look.

45-70 Gov’t Essential three.. four.. five.. six.. seven.. six bullets

Let me be the first to use the term “eclectic selection” in concert with guns and ammunition. Below, a selection of component bullets that fill most 45-70 Govt applications. All but one worked well with the Model 1895, and that one was an attempt to adapt a Ruger No. 1 favorite handload to the Dark Series lever action. A more detailed explanation is provided further on.

Pictured above, L-R: Barnes TSX FN 300 grain, Nosler Partition 300 grain, Remington Core-Lokt 300 grain JHP, Hawk Precision 350 grain 0.035″ copper jacket, Hawk Precision 400 grain 0.025″ copper jacket, Swift A Frame 400 grain, hard cast 500 grain.

The Barnes bullet was included for folks hunting in states where leadless bullets are mandated. They do perform well at standard and +P velocity; expand and stay together. However, they take a little work to reach velocity levels of conventional lead core/jacked bullets with lesser bearing surface.

The Nosler Partition indicated is a wonderful bullet. Excellent controlled expansion and penetration and they do hold up. Unfortunately, they are currently obsolete. When my supply is exhausted, I will probably go to… Nope, I have no idea. Many of the stout 0.458″ bullets used in stout 45-70 loads were intended for use with the 458 Winchester. That cartridge, and similar big bore centerfire rifle rounds once touted for use on the Big Five, are not enjoying wife  popularity these days.

Hawk Precision bullets are pure copper jacketed, with soft lead cores and optional jacket thicknesses. In this case, 0.035″ for the 300 grain, and 0.025″ for the 400 grain. They expand very well across a broad velocity range and they don’t fragment.

This 400 grain Swift is of very tough construction, harder lead core, and good performance at +P levels. It is intended for the 458 Winchester Magnum, but it has done well with pushed 45-70 loads and the Ruger No.1 single shot. Swift also makes a.. stubbier 350 grain bullet specifically for lever action rifles. Let’s call that one the correct bullet.

An attempt to adapt the 400 grain A-Frame for use in the Model 1895 fell flat. The reason given for the poor showing is purely speculative on my part, so maybe someone looking over my shoulder can venture something more.

The 500 grain hard cast offers virtually no expansion, but very deep penetration, and is good for close in shots at heavy bodied game, or taking down oak trees. It is also a good subsonic selection, if there is such a thing for the 45-70.

An accommodation for a bullet… my sad story

For 45-70 Govt lever gun use, the Hawk Precision 400 grain probably makes more sense than the Swift A Frame at 400 grains. The Swift’s long ogive, while making for an good ballistic coefficient, results in a longer than standard cartridge overall length; 2.770″ vs 2.550″.

The Swift bullet measures 1.145″ in length and the cannelure is 0.400″ up from the bullet’s heel. The Hawk Precision is 0.980″ long and does not have a cannelure.

Consequently, Swift bullet handloads will not feed through the Model 1895’s loading gate and, if you manage to get one in the rifle’s magazine, it will stubbornly not feed or come out without partially disassembling the rifle. The cartridge, assembled with the case mouth indexed to the bullet’s cannelure will also not work,. The bullet’s ogive will contact the rifling leade and the lever will not compress the trigger block mechanism. Nice to have this safety built in.

An attempt was made to resuscitate

Unmodified cases, combined with the Swift bullet, assemble to a cartridge overall length of 2.770″, or 0.220″ longer than spec. So 45-70 brass was trimmed from a measured 2.009″ to 1.880″.

In reducing case length, case capacity was reduced from 79 grains to 69 grains, However, with the Swift bullet seated to an overall cartridge length of 2.550″, there was still more than enough net capacity to accommodate powder charges.

Because the net case capacity is diminished, powder charges developed from the full length cartridge for use in the Ruger No. 1 needed to be reduced to avoid excessive pressure.

The results were left on the load data table, however, they were not good at all. In fact, the 400 grain Swift performance, with modified cases, were outperformed by the 500 grain cast bullet load.

My theory, and I am sticking to it, is that while shortening a case to accommodate a long bullet is common… as in most Hornady FTX loads, there is a limit. The 45-70 Govt is a tapered case. The mouth is 0.480″ OD, the case body at the rim is 0.506″.

Without giving myself a geometry headache, I would estimate 0.200″ down the chamber, the inside diameter is close to 0.490″. A good deal of pressure would be lost to forcing the case mouth to form to the chamber and seal. Although, even suppressed, cases were not blackened. Nearly 400 fps under a 400 grain bullet goal, it was time to move on. Safety ahead of curiosity.

The rest of the bullets even worked better with powder… and stuff

A reminder, the Dark Series Model 1895 is a compact lever gun. Subsequently, it has a short 16.1″ barrel. However, most handload data and follow on velocity is predicated on the use of a SAAMI standard 24″ test barrel. Unless you are shooting a musket, please set aside the 4,000 fps 405 grain expectations.

Warning:  The handload data that follows exceeds SAAMI pressure standards for the 45-70 and recommendation for use by Ruger. Bullet selections are specific, and loads are not valid with substitutions of different bullets of the same weight. Variations in bullet length will alter net case capacity, pressure and velocity. Primer selection is specific and primer types are not interchangeable. These are maximum loads in my firearms and may be excessive in others. All loads should be reduced by 5% as a starting point for development where cartridges have greater than 40 grains in capacity and 10% for cartridges with less than 40 grain capacity following safe handloading practices as represented in established mainstream reloading manuals. Presentation of these loads does not constitute a solicitation for their use, nor a recommendation.

45-70 Gov’t +P Marlin Model 1895 +P Lever Gun or stronger
Firearm Marlin Model 1895 Dark Series
Barrel Length 16.1″
Min – Max Case Length 2.105″ +0.0″/-0.020″
Min – Max Cartridge Overall Length 2.490″ – 2.550″
Primer CCI 250 – Large Rifle Magnum
Bullet Diameter 0.458″ +0.0″/-0.003″
Reloading Dies RCBS + Lee Precision Crimp
Bullet Type  Bullet Weight
Grains
Net H2O
Grains
Capacity
COL” Powder Type Powder Charge
Grains
Muzzle Velocity
fps
Muzzle Energy
ft/lbs
3 Shot
100 YD
Group
Barnes TSXFN 300 50.5 2.525 Reloder 7 46.0 1881 2358 0.9
Barnes TSXFN 300 50.5 2.525 IMR 4198 44.5 1805 2171 1.2
Nosler Partition 300 62.5 2.535 Reloder 10x 56.0 1924 2467 1.1
Nosler Partition 300 62.5 2.535 Win 748 65.0 1903 2413 1.0
Remington JHP 300 63.3 2.550 Reloder 10x 57.0 1929 2479 0.7
Remington JHP 300 63.3 2.550 Win 748 65.0 1945 2521 0.8
Hawk Precision 0.035 350 60.7 2.550 Reloder 10x 52.0 1862 2695 0.9
Hawk Precision 0.035 350 60.7 2.550 H335 58.5 1853 2669 0.6
Hawk Precision 0.025″ 400 56.9 2.550 Alliant AR Comp
53.0 1772 2790 0.7
Hawk Precision 0.025″ 400 56.9 2.550 H335 55.0 1806 2898 1.0
Swift A Frame Short Case(1)
400
56.5
2.550
Reloder 10x 48.0 1666 2466
Swift A Frame Short Case(1)
400
56.5
2.550
H335 54.0 1673 2487
Hard Cast FN 500 44.9 2.550 Reloder 10x 38.5 1451 2338 0.6
Hard Cast FN 500 44.9 2.550 Trail Boss 14.0 915 930 1.2
Hard Cast FN 500 44.9 2.550 Trail Boss 16.0 942 985 1.3
(1) Information only. Cases trimmed to 1.880″ and 2.550″ COL.  

Anything that stood out? Nope

Brass was once fired Winchester Western, sonic cleaned, then dumped in the vibratory cleaner with walnut medium. All cases were full length sized, trimmed to length, inside/outside mouth chamfered, and expanded with a minimal flare.

Bullets were seated, then crimped with a Lee Precision crimp die with the exception of the 45-70 Shorts. Too short for the collet crimp dies, they received a roll crimp.

Cases were easy to extract, no real signs of case stretch above the rim, and they all loaded from the magazine, feed and cycled without a hitch.

Subsonics where very quiet, but far from silent. A function of short barrel muzzle pressure.

Why the magnum primers? To each his own…

There are many theories serving as a foundation for primer selection, and almost all of them won’t prove out as soon as powder types, charge density and bullet type and weight change. Specifically with the 45-70 Govt, my collection of handload recipes and working pressure levels, large rifle magnum primers work for me.

There are some near full case loads on the preceding table, but none that are tightly compressed. If there were, a large rifle primer would have been used. Reason? Personal experience is magnum primers behind a compressed charge driving bullets out from the case prior to full ignition. The result is diminished and erratic pressure/velocity.

Small rifle magnum primers where brass allows has not worked well for me. Yes, there are a number of cartridges that offer that option when purchasing brass and loaded ammo, but much of that pertains to competitive shooting where many elements are combined to make that primer selection work well. For me, handloads and factory ammunition that use this non-standard primer, performance has not been exciting

Large rifle primers are my fallback. While they are close in shot to shot consistency to Large Rifle Magnum primers, they give up, on the average 100 fps of muzzle velocity. Magnum primers may yield higher pressure, but handloads are developed as a combination of components. For me, it is better to back off charges to accommodate magnum primers that to force compressed charge to meet velocity goals with standard large rifle primers.

Cartridge Starline
Large Rifle Primer
FPS
Starline
Large Rifle Magnum Primer
FPS
Buffalo Bore
Small Rifle Magnum Primer FPS
1 1736 1789 1809
2 1665 1820 1755
3 1709 1808 1825
4 1645 1851 1863
5 1705 1843 1686
6 1694 1837 1797
7 1712 1794 1780
8 1728 1806 1851
9 1697 1823 1835
10 1714 1799 1808
Average 1701 1817 1801
Min-Max 91 62 177
Std Deviation 28 21 52
% Variation
Min-Max to Average
1.62% 1.18% 2.87%

The table is a snapshot and a way to illustrate differences. The sample size is statistically insignificant and certainly not enough to prove a point. My primer decisions are based on empirical evidence gathered over the years.

The load for the shots indicated on the table was 52 grains of Reloder 10x and a Remington 300 grain JHP. Brass was either Starline large rifle primer or Buffalo Bore small primer, both made by Starline, with the same reinforced web and primer pocket.

So what about the Marlin Dark Series Model 1895

Well, it is a departure from the classic Marlin, but a nice departure from the old Dark Series. And Marlin is providing both classic and modern hunting versions so everybody gets what they want. The Dark Series Model 1895 is a heck of a hunting rifle, fun to shoot and exceptionally versatile in its ability to adapt to specific applications; white tail to brown bear.

Outside of an original firearm from the late 1800s and early 1900s, I have no idea what a “correct” lever action rifle should be. Walnut can be beautiful, as can the look of old style rust blue, particularly when it is the work of skilled gunsmith capable of building a fine custom rifle.

Hunting rifle? That is something different. There the criteria is not aesthetics, it’s reliable function, accuracy and durability. A correct lever action rifle is one that best fits the situation. Here, the Marlin Dark Series Model 1895 in 45-70 Govt makes a good deal of sense.

Comments appearing below are posted by individuals in a free exchange, not associated with Real Guns. Therefore RGI Media takes no responsibility for information appearing in the comments section. Reader judgement is essential.

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