Machine shop learning curves

I can confidently report that I can now make large round things into smaller round things, and do it with a certain degree of precision. I can also make these smaller round things into square things, thanks to the resources of my recently repaired milling machine. Finally, now that I’ve discovered that inexpensive bulk bullets make good practice material, I can also make bullets disappear at a relatively alarming rate.

lthtrnprcte I’ve gotten a lot of mail with suggestions for tool sources and set ups. The information had been helpful and it certainly points to a general interest in small machines and machining in general. I also believe there us a common message in just about all of these communication, stated directly or led there through inference, much of the success in the effort comes from persistence and practice.

OLYMPUS DIGITAL CAMERA I like Enco. Beyond the selection of tools and low prices, they have some killer customer service; order confirmation, advice of shipping, quick delivery and enough care in packing to defend against even UPS delivery.

The 115 piece TiN plated HSS drill set was a little over $40, carbide lathe tools were less than a buck a piece, a three piece fly cutter set for the milling machine was under $20, and a 10 piece set of 4 flute HSS end mills was about $32. These aren’t great tools, but they are good tools, and Enco offers a whole spectrum of tool quality so, if I get better, I can be more selective in tool purchases. For now ? The same or similar drill set from Sears was over $120.

qukchghedlte I initially passed on a quick change tool post with adjustable holders, but this assembly began to make a lot of sense. Tool positioning, angle and location relative to the rotating stock centerline, is key to proper set up and quality results. The level and ease of adjustment offered, will allow me to make a lot of changes, without a lot of effort, and without finding room for 200′ of shim stock.

I went back to Micro-Mark for this component. It was $55 for the post and three holders. They sell sets of three extra holders for $35, but I can’t see where I would have that much repetition in a job, or number of steps where I would need more than the number of holders that came with the tool post set. Micro-Mark has a pretty impressive catalog for modelers and others who purchase more general purpose shop equipment. Their machinery selection is more narrow than Enco, but the sale of machine tools isn’t Micro-Marks primary business.

I’ve gotten to the point where I can make small tools in support of my firearms and handloading interest, which is a great convenience when I can’t locate, or don’t have time to locate material; expander balls, case mouth expanders to use when loading cast bullets, etc. About the biggest project relative to machining operations is construction of some gauges for use in conjunction with .357 SIG handloading. The activity has increased to warrant an assistant.

ercoprtgthelath2This is Eric, he’s a wild little guy, and my 5 year old grandson. His younger cousin Petey couldn’t make it for this picture, something about a nap. Both show a lot of promise with a similar appreciation for things that move fast, make noise and are painted bright red. You’ll notice grandma is never very far away. I think we have this grandparent deal sorted out now. Essentially, our job is to play with the kids, get them wound up, feed them sugar, and send them home to their parents. Ah, revenge. Actually, they have great parents who truly honor us with this trust.

Software tools for the shop
 
I’ve found I could get much improved results, in first time home and shop projects, if I’ll take the time to work the design through on some form of CAD or drawing software. The cost of current full featured CAD software is beyond the realm of most home shop applications, and the less expensive versions are frequently nothing more than semi-obsolete versions of once popular products, complete with variations of very awkward user interfaces. I’ve found two products that work well for me. The first is TurboCAD version 7.1.  I picked it up in the discount bin at CompUSA for $39; version 8 standard is $99. Version 8 Professional, at $499, is beyond the scope of my requirements and, based on it’s lack of modern features, may not be a bargain for professional applications. The bonus for using version 7 is that most of the training material on the TurboCAD site is free for this release, so it is easy to get the most out of the software without having to pay for additional product support.
 
Occasionally I use 3D Home Architect Deluxe 4.0 architectural software for home design and home improvement including kitchen and bathroom remodeling. It has an intuitive interface that makes it easy to use, it actually has very powerful 2D and 3D automated drawing features, and it generates universal file type and hardcopy output effortlessly. I used it recently to do my shop layout and our new facility layout at work, and I used it to do a better than rough preliminary home design. I hesitate to say it cost $39 because many people will dismiss it without a second thought. If you need to spend more, this program has a big brother, Chief Architect that can provide professional level home building plans and documentation, including building code checks, but this gem runs about $1,400.
 
Letters…what would writing be without them ?
 
Every once in a very long while I’ll get an e-mail from someone who is angry because I don’t want to debate something that, to me, is of absolutely no consequence. Sometimes I just don’t agree with the author’s theory or conclusion on a subject, and apparently that warrants the person throwing a childish tantrum. I just really dislike overbearing people, I really don’t like self appointed authorities, and I really can’t even begin to think what could possibly go through the mind of an adult who stalks personal web sites, and wastes an afternoon or evening sending streams of angry e-mail.  So one more time……
 
Real Guns is a simple chronicle of my activities and experiences relating firearms and other things of interest to me – not the experiences of a writer for “Shooting Times”, not the handloads posted on a web site bulletin board, or the opinions and beliefs expressed by someone in the Cowboy Hombre’s, “I own every gun in the world, but live over my Mom’s garage” chat room. I am not an expert, I don’t try to play one on the Internet. I have no great theories, I have no profound insight into any of the subjects I write about. Sometimes, I think I generate some useful information, sometimes there is a great gathering of data with no conclusion and, sometimes, I’m just wrong – which would seem to make sense as I am writing about things I am learning, not things that I already know.
 
I try to be careful, I pay attention to projects and give them a lot of thought. I try to choose my words carefully, but I only know a handful, so thought articulation may not be my strong suite (and yes it does end with an “e” in this case). I check and double check, measure and re-measure, I test and qualify and I run numbers several times, and I try to put all of the information out there so people can judge the validity, or lack of validity of the work. If there is a potential error, and it is brought to my attention, I’ll review and take an appropriate action. If I can’t come to the same conclusion, the site information will remain unchanged. If there is an error I can see, I’ll make a revision.
 
I get a lot of e-mail. When I have time, and if there is general value in the exchange, I’ll strip out names and e-mail and post it on the site. I hear from some people on a regular basis, people with similar interests tend to share information. Sometimes I have no answer to a question, lots of times the person writing to me has greater subject knowledge, but sometimes I can point a person to other sources or maybe conduct a little research and offer the discovered sources. Sometimes I’ll get mail from lazy people, “Can you tell me where to find Winchester information…and can you tell me what’s on NBC on Thursday night between….” I do the best I can to answer questions when asked, and I try to be polite, because I think I should.
 
I think I’m developing an aversion to people who teach high school statistics, and can’t understand that you should not arrive at an average chamber pressures when establishing a safe handload, when a number of peak pressure data points exceed firearm failure levels. Mechanical things don’t seem impressed with averages, they just seem to respond in the worst ways to the one single time they are exposed to excessive pressure. I believe I may also have an aversion to people who are named after cities in Texas, especially when the person probably live in California. Dude, get a life and stop trying to hang out at the Saddle Rack, it’s closed.
 
I get a lot of mail from working engineers, who share their experience and alternative approaches, or just want to talk about their own interesting projects. I received an incredible amount of assistance when I was looking for machinery and tools, I get a lot of good tips on handloading and sources; it’s a great education for me. I hear from a lot of typical handloaders who share data on cartridges I don’t load, but still maintain a substantial interest; the .22 Hornet, .270 Winchester, the 257 Roberts, .284 Winchester based wildcats, the .375 H&H… One gentleman writes to me as he has progressively refines his own handloading and accuracy of ammo, including sources he has been able to tap for assistance.
 
I also hear from people who may not always have the collection of firearms they infer, which is perfectly fine with me. People don’t always have the freedom to pursue everything they enjoy, all of the time. Students spend their lives preparing for exams, military people spend time in less then ideal environments defending our nation, more basic expenditures frequently take precedence over hobbies, and free time is an elusive commodity these days – none of this means a person can’t enjoy talking about guns or thinking about the perfect cartridge, or perfect combination, or… And if anyone thinks gun owners and sportsmen don’t stretch reality, they need to go on a hunting or fishing trip.

The Internet – Home of the $35 Top Punch

Elsewhere, I’ve concluded my first series of articles related to bullet casting, complete with the saga of the incorrectly labeled top punch blister pack. My effort to secure a new punch, I believe, illustrates the future of supply for handloaders and gun owners in general. Local retail rarely carries much more than high demand items that won’t sit in inventory for long. Can’t blame them, brick and mortar cost money and local business property taxes takes away from the bottom line. Still, some inventory is warranted to support the bigger ticket items they sell, and to bring traffic into their respective places of business.

If I walk into local retail and buy a shell holder for $5, I will take the time of a counter person, I will use up at least one paper bag, one clerk’s cash register time,  all the while basking in the wonder of their utility bill generating store lighting and insurance policy protected ambience. It probably cost the retailer $10 to process my order, but then again, it probably cost me that much to drive to their location, and they make lots of money from my firearm purchases. In any case, the same counter person and cash register clerk would have been there, and getting paid, even if I hadn’t shopped, and that shell holder would still be sitting on the rack without hope of being converted into cash for the store. There are costs associated with doing business, all business have them, it’s what my Dad use to describe as the need to spend money to make money.

The Internet use to have lots of bargains for gun enthusiasts, today there are not so many, but the habitual behavior of customers will insure these original operations are around for a long time, even though the bargains are long gone. Many of the larger super stores selling Internet gun related products have begun to convince customers that taking their money is a very expensive proposition, so the only solution is for the retailer to charge even higher prices. The first the price hikes were masked behind the loss of free shipping; online retailers figured out they could make money by charging $12 for shipping and handling for delivery of a small package, when the actual cost to the retailer was $3. There is more profit margin in shipping than there is in the sale of many tangible products.

Then it was mostly the same online retailers trying to convince us that it was too costly to take our money in small increments, so they began instituting hefty minimum order levels, anywhere from $35 to $45 based on the operation. Could you imagine buying a reloading press setup for several hundred dollars from a local retailer, then being refused service the next day, only because you didn’t need an additional $35 – $45 worth of product at that moment ? Perhaps you only needed that shell holder to make that expensive press functional? Maybe you only needed to buy a $6 decapping pin, or a $25 set of reloading dies for that second rifle? Nope, “Come back when you’re worth waiting on.”

Oh, I know, Internet retailers tell you they offer much lower prices than your local retailer, so they need to watch their costs. Bull, the spirit of William Jefferson Clinton lives amongst us. The top punch I was looking for has a suggested retail price of $7.95, which is the price at local retail. The following is a brief analysis of Internet retailers, some can feel out pain more than others:

The part is a  RCBS top punch #565, abut the size and weight of a #2 pencil stub

Natchez Shooters Supplies
$6.83 for the part. $35 minimum order. Shipping charges undetermined.
Total – NA, could not order.

Mid South Shooters Supply
$6.16 for the part. A minimum order amount of $40. Shipping charges not determined.
Total – NA, could not order.

Midway USA, the home of the “We’re charging for shipping to maintain our super low prices”
$7.99 for the part plus $4 surcharge for an order under $40. UPS ground shipping was $5.99.
Total – $17.98

Camarillo’s
$8.99 for the part. No minimum order amount indicated. Shipping was coincidentally, $8.99.
Total – $17.98

Lock, Stock & Barrel
$6.50 for the part. No minimum order amount indicated. Shipping $6.95.
Total – $13.45

Graf & Son
$8.19 for the part. No minimum order amount indicated. Shipping included.
Total – $8.19

Maybe it’s time manufacturers take a page from the Harley Davidson’s successful Internet accessory sales book; control the process through uniform software store fronts, and offer customers a choice in dealers; best service and lowest price wins. Or maybe it’s time for RCBS to sell direct at a more competitive price for small parts and accessories, leave the big ticket press and similar items to retailers, and revenue share with local dealers who stock and sell their entire product line. I think part of the problem is a layer of distribution between retailer and manufacturer that no longer serves a great purpose, and a pie too small to cut up into so many pieces. If anyone has some outlet for good service and prices they would like to share, by all means…

Thanks, Eric and I appreciate the visit.

Joe

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